Hygienic Spray Dryer

Name: Hygienic Spray Dryer
SKU: Hygienic Spray Dryer
Price: 400000.00 INR
Availability: InStock

cGMP-compliant Hygienic Spray Dryers by AKSH Engineering for pharmaceutical, food, and dairy applications. Features SS316L mirror-polished construction, HEPA air filtration, automated CIP systems, and 21 CFR Part 11 automation.

SKU: Hygienic Spray Dryer

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₹4,00,000

Ex-works Ahmedabad · GST extra · Configuration-based pricing

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Hygienic Spray Dryers for Food & Pharmaceuticals

AKSH Engineering Systems Pvt. Ltd. is a leading manufacturer, designer, and exporter of high-purity Hygienic Spray Dryers based in Ahmedabad, Gujarat, India. Built to satisfy the rigorous sanitary requirements of the pharmaceutical, nutraceutical, biotech, and dairy industries, our sanitary spray drying plants combine sterile process air management, cGMP-compliant construction, and automated Clean-In-Place (CIP) technology.

Whether processing active pharmaceutical ingredients (APIs), heat-sensitive botanical extracts, infant formula, or dairy proteins, AKSH Engineering custom-designs sanitary spray dryers that eliminate cross-contamination risks and preserve critical biological activity.

Sanitary Design Standards & Engineering Excellence

Our hygienic spray drying systems are engineered from the ground up to comply with global regulatory standards including US FDA, EU-GMP, and EHEDG guidelines.

Crevice-Free Internal Geometry: Smooth, continuous orbital welding with internal surface finishes ground and mirror-polished to $\text{Ra} \le 0.4\,\mu\text{m}$ to eliminate microbial harbor points.
Automated CIP & SIP Readiness: Integrated Clean-In-Place (CIP) spray balls and Sterilize-In-Place (SIP) capabilities ensure validated cleaning without manual disassembly.
HEPA Air Filtration: Multi-stage air intake systems featuring Class 100 / ISO 5 HEPA filters ensure zero ambient particulate contamination in the drying zone.
Sanitary Liquid Atomization: High-speed rotary disc atomizers and two-fluid nozzles constructed with FDA-compliant food-grade seals and quick-tri-clamp sanitary fittings.

Technical Specifications & Features

Parameter / Feature	Capability / Specification
Evaporation Capacity	5 kg/hr (R&D Pilot) to 5,000+ kg/hr (Commercial Turnkey)
Materials of Construction (MOC)	Stainless Steel (SS316L, SS316) for contact parts; SS304 for non-contact
Surface Finish	Mirror Polished Internal $\text{Ra} \le 0.4\,\mu\text{m}$, Electro-polished options
Process Air Filtration	Pre-filters, Intermediate, and Final HEPA (H13/H14) Filtration
Regulatory Compliance	cGMP, US FDA, 21 CFR Part 11 PLC/SCADA Automation
Heating Medium	Indirect Steam Radiators, Electric Heaters, Dehumidified Air Loops

Target Industry Applications

Pharmaceuticals & APIs: Antibiotics, enzymes, proteins, blood plasma, micro-encapsulated active ingredients, and vaccines.
Nutraceuticals & Herbal: Plant extracts, vitamins, probiotics, protein hydrolysates, and dietary supplements.
Food & Dairy Processing: Infant milk formula, whey protein isolate (WPI), flavor powders, and stevia extracts.

Frequently Asked Questions

Hygienic spray dryers feature specialized SS316L mirror-polished contact surfaces ($\text{Ra} \le 0.4\,\mu\text{m}$), crevice-free continuous welds, HEPA-filtered process air, sanitary tri-clamp connections, and integrated CIP/SIP systems to prevent bacterial growth and cross-contamination.

Our automated CIP systems use strategically positioned high-impact retractable spray nozzles inside the drying chamber, cyclones, and ductwork. The PLC executes multi-stage washing cycles (rinsing, detergent wash, WFI flush) to thoroughly sanitize the plant without manual scrubbing.

Yes. We supply PLC-SCADA automation platforms equipped with secure user access levels, electronic batch record logging, audit trails, and data encryption to support full pharmaceutical qualification (IQ/OQ/PQ).