AKSH Engineering Systems Pvt Ltd designs and manufactures industrial spray dryers, evaporators, and turnkey drying & evaporation systems, built by technocrats with over 100 years of combined experience.

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Specialized Plants

Specialized Turnkey Plants & Custom Processing Systems

AKSH Engineering Systems Pvt. Ltd. is a premier manufacturer, designer, and global exporter of high-performance Specialized Processing Plants & Turnkey Systems based in Ahmedabad, Gujarat, India. Beyond standard industrial drying units, we engineering-build fully integrated, application-specific process plants tailored to complex product requirements, hazardous feed handling, and strict environmental compliance.

From automated whole egg powder manufacturing lines and agriscience formulation plants (Sulphur WDG) to zero liquid discharge (ZLD) effluent recovery facilities, AKSH Engineering provides complete concept-to-commissioning execution.

Our Specialized Turnkey Plant Portfolio

Our specialized systems combine advanced thermal drying, evaporation, solid-liquid separation, and automated powder handling into seamless continuous production lines.

1. Industrial Whole Egg & Dairy Processing Plants

Hygienic, automated turnkey plants designed to process liquid whole egg, yolk, and egg white into high-grade, shelf-stable powder while preserving functional proteins and nutritional integrity.

  • Key Features: CIP-integrable sanitary design, gentle low-temperature drying, pasteurization loops, and full compliance with food safety guidelines.

2. Agrochemical & Sulphur WDG Processing Plants

Custom engineered processing systems for agricultural chemicals, including Sulphur Water Dispersible Granules (WDG), fungicides, and chelates.

  • Key Features: Closed-circuit inert gas loops, automated wet granulation/spray drying, dust-free powder discharge, and anti-explosion construction.

3. Zero Liquid Discharge (ZLD) & Effluent Recovery Plants

Turnkey environmental installations integrating multi-effect evaporators (MEE), crystallizers, and specialized drying towers to convert toxic, high-TDS industrial wastewater into reusable water and dry salt powder.

  • Key Features: Extreme corrosion resistance (Hastelloy/SS316L construction), maximum heat integration, and complete regulatory compliance.

4. Pilot & R&D Test Facility Plants

Scalable lab-scale and pilot testing plants allowing process engineers, pharmaceutical researchers, and chemical manufacturers to optimize formulas before full-scale commercial deployment.

  • Key Features: Modular skid design, customizable atomization options, and precise instrumentation for batch analytics.

Why Choose AKSH Specialized Plant Engineering?

Advantage Engineering & Operational Benefit
End-to-End Turnkey Execution From process design, fabrication, and civil layout to electrical automation and final plant commissioning.
Custom Metallurgy Selection Built using specialized alloys (SS304, SS316L, Duplex, Hastelloy) tailored to corrosive, abrasive, or hygienic feeds.
Integrated Safety Protocols Flameproof (FLP) electronics, nitrogen gas purging, rupture discs, and oxygen monitoring for combustible materials.
Automated PLC/SCADA Integration Centralized control rooms providing recipe management, trend tracking, and real-time process interlocking.

Targeted Industry Applications

  • Food Stuff & Poultry: Egg yolk/white powder, dairy derivatives, instant beverages, and starch derivatives.

  • Agrochemicals & Fertilizers: Sulphur WDG, glyphosate, zinc sulphate monohydrate, and pesticide formulations.

  • Environmental Management: Industrial chemical, textile dye, and pharmaceutical ZLD effluent recovery.

  • Specialty Chemicals & Polymers: High-value resins, catalysts, battery precursor chemicals, and reactive dyes.

Frequently Asked Questions

Our turnkey services cover complete project execution: initial lab testing, process design, equipment fabrication, utility piping, electrical PLC control panel integration, site installation, safety testing, commissioning, and operator training.

For combustible dusts or volatile organic solvents (such as Sulphur WDG or solvent extraction feeds), we engineer closed-loop inert gas (Nitrogen) purging systems, explosion-venting panels, intrinsically safe barrier circuits, and flameproof (FLP) control units.

Yes. We manufacture skid-mounted pilot and lab-scale specialized plants designed for batch testing, product development, and small-capacity commercial manufacturing, allowing easy scale-up to larger commercial plants.

Have a project in mind?

Talk to our engineers about your drying, evaporation or turnkey process requirement.