Industrial Atomization Technologies & Precision Spray Systems
AKSH Engineering Systems Pvt. Ltd. is a premier manufacturer and supplier of advanced Industrial Atomization Technologies based in Ahmedabad, Gujarat, India. Atomization is the heart of any spray drying plant—it directly governs droplet size, moisture removal rates, thermal efficiency, and the final bulk density and flowability of the dried powder.
We offer state-of-the-art atomization systems—including high-speed rotary disc atomizers, hydraulic pressure nozzles, and two-fluid pneumatic nozzles—designed to handle everything from low-viscosity solutions to heavy, abrasive, and highly thixotropic chemical slurries.
Core Atomization Technologies We Offer
Our engineering team customizes atomization assemblies based on your feed material's rheology, target particle size distribution, and throughput demands.
1. Rotary Disc (Centrifugal) Atomization
Rotary disc atomizers utilize a high-speed rotating wheel, cup, or vaned disc driven by high-efficiency motors to break liquid feeds into uniform micro-droplets via centrifugal force.
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Key Advantages: Exceptional versatility across high-viscosity feeds and abrasive slurries without risk of nozzle clogging.
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Best Suited For: Food dyes, pigments, ceramics, starches, and high-capacity ZLD effluent spray dryers.
2. Pressure Nozzle Atomization (Single-Fluid)
Single-fluid hydraulic nozzles utilize high feed pressure to force liquid through a small, precision-engineered orifice, converting fluid velocity into energy that disintegrates the stream into droplets.
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Key Advantages: Delivers narrow particle size distribution with high bulk density and granular, spherical bead structures.
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Best Suited For: Detergents, ceramic tiles, catalysts, and free-flowing industrial salts.
3. Two-Fluid Pneumatic Nozzle Atomization
Two-fluid nozzles combine the liquid feed stream with a high-velocity gas (compressed air or steam) inside or outside the nozzle tip to shear the liquid into ultra-fine droplets.
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Key Advantages: Produces fine powders (micro-droplets) and allows independent adjustment of spray patterns, airflow, and feed viscosity.
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Best Suited For: Active Pharmaceutical Ingredients (APIs), heat-sensitive herbal extracts, and pilot plant testing.
Why Choose AKSH Atomization Systems?
| Feature | Engineering & Operational Benefit |
| Precision Droplet Distribution | Minimizes off-spec material, ensuring uniform particle sizing and consistent product moisture. |
| High-Grade MOC Options | Fabricated using wear-resistant alloys (SS316L, Hastelloy, Tungsten Carbide tips) to withstand severe abrasion and chemical corrosion. |
| Anti-Clogging Design | Engineered with optimized liquid film distribution channels to prevent solid buildup and operational downtime. |
| Dynamic Balancing & Longevity | High-speed rotary shafts and discs undergo precision dynamic balancing to prevent vibration and extend mechanical seal life. |
Applications & Industry Coverage
Our atomization technologies are deployed across process plants globally:
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Dyes & Pigments: Reactive dyes, optical brighteners (OBA), organic and inorganic pigments.
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Food & Agrochemicals: Dairy powders, maltodextrin, pesticides, and fungicide bases.
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Pharmaceuticals: Antibiotics, herbal extracts, and organic solvent dispersions.
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Zero Liquid Discharge (ZLD): Atomizing high-TDS industrial effluents for dry salt recovery.
Nozzle Spray Dryer
Rotary Atomizer Spray Dryer
Frequently Asked Questions
Have a project in mind?
Talk to our engineers about your drying, evaporation or turnkey process requirement.
